Product Description
Design: Standard or as per Drawing
Pitch: 01 Module to 16 Module
Surface Treatment: As Require
Length of Gear Racks: Up to 3000mm
Teeth Profile : Spur or Helical
Material : MS Bright Bar or as Require
Condition: New Only
Customizable for Diverse ApplicationsOur gear racks are designed to suit a wide array of industrial requirements, from CNC machinery to automated systems. Clients can choose custom lengths, modules, and dimensions to match specific operational needs. The flexibility in material and finishing options further enhances adaptability, making these gear racks a practical solution for demanding environments.
Precision and Durability AssuredManufactured from high-quality alloy steel and processed by hobbing, our racks are either precision ground or milled to adhere to DIN standards. With surface hardness rated HRC 40-52 and optional corrosion-resistant coatings, these racks ensure consistent performance and extended service life, even in challenging conditions.
Efficient and Reliable Linear MotionOur rack and pinion arrangements guarantee linear movement with up to 97% efficiency. The bolt-on mounting method simplifies installation, while precise gear tooth profiles and DIN pitch accuracy improve mechanical stability. Engineered for reliable torque and speed transition, these racks support smooth automation and high-performance output.
FAQ's of GEAR RACK:
Q: How is the gear rack customized for different lengths and applications?
A: Gear racks are available in a standard length of 1 meter but can be customized according to client requirements. The module, width, and height are selected based on the specific application, ensuring optimal performance for CNC machinery, automation, or other industrial equipment.
Q: What materials and finishing processes are used in these gear racks?
A: The gear racks are made from high-grade alloy steel, processed via hobbing, and finished with either precision grinding or milling. Optional plating or coatings enhance corrosion resistance, depending on application needs.
Q: Where are these gear racks supplied and exported from?
A: We manufacture, supply, and export gear racks from India, serving a diverse range of industries both domestically and internationally.
Q: What mounting method is utilized, and how is installation performed?
A: The gear racks use a bolt-on mounting system, which facilitates straightforward and secure installation onto CNC machinery and other industrial equipment. Precise alignment ensures reliable motion transfer.
Q: When should corrosion-resistant options be selected for gear racks?
A: Corrosion-resistant plating or coatings should be chosen for gear racks if they will be used in environments exposed to moisture, chemicals, or other corrosive elements, thereby extending the lifespan of the product.
Q: What is the significance of DIN pitch accuracy standards in gear racks?
A: Complying with DIN 6-9 pitch accuracy ensures high precision in tooth spacing, which is crucial for smooth linear motion, minimal backlash, and efficient power transmission in rack and pinion arrangements.
Q: How does the gear rack contribute to improved efficiency and linear motion?
A: The gear rack's spur tooth profile and rack and pinion arrangement enable efficient conversion of rotary into linear motion, achieving up to 97% mechanical efficiency and reliable performance in various industrial automation systems.